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Intelligent industrial gateway

Economy Conventional Gateway CS4204

CS4204 gateway, with its stability, low price, and rich protocol library, can be widely used in various industries for data protocol conversion and IoT device access
Industrial grade low-power fanless design, ensuring long-term stable operation on site
Supports wide temperature operation from -40 ℃ to+85 ℃
Implement GB/T17626, GB/T15153, IEC61850-3, EN61000-6-5 standards, EMC level III
Over 300 years of accumulated international/national/industry/enterprise protocol libraries, plug and play, improve access efficiency, and accurately analyze data
L Quanzhi T113-I ARM Cortex-A7 dual core 1.2MHz, can be switched from P2P to RISC-V
128M DDR3+256M NAND
Built in software dog encryption chip
Built in State Grid communication dedicated encryption chip

    1.1  Overview

    CS4204, an economical conventional gateway capable of connecting dozens of on-site electrical/IoT devices.

    CS4204 is an industrial grade conventional gateway with high reliability, with over 300 industrial general/industry specific protocol libraries.

    CS4204 is an economical gateway mainly used for power environment monitoring, protocol access and conversion between inverters on the lower side of distribution boxes in photovoltaic/energy storage substations and upper monitoring systems, protocol access and conversion of distribution cabinet equipment in distribution automation systems, and can also be widely used for device access and transmission in IoT sites.

    CS4204 has a strong price advantage and is suitable for large-scale on-site application deployment.

    CS4204 is a rear rail mounted installation, as shown in the following image.

    1.2  Typical application scenarios

    Access, protocol parsing, alarm processing, conversion, integrated transmission and control of various (serial/network) data acquisition units, measurement and control devices, and protection equipment in photovoltaic/energy storage automation systems

    Access, protocol analysis, alarm processing, conversion, integrated transmission and control of various (serial/network) automation control equipment, PLC, frequency converter equipment in the power environment monitoring of the computer room and pump room monitoring system

    Access, protocol parsing, alarm processing, conversion, integrated transmission and control of various (serial/network) IoT sensor devices and control devices in smart cities, smart parks, and smart campus systems

    1.3  Main features

    Industrial finished products

    CS4204 gateway, with its stability, low price, and rich protocol library, can be widely used in various industries for data protocol conversion and IoT device access

    Industrial grade standard

    Industrial grade low-power fanless design, ensuring long-term stable operation on site

    Supports wide temperature operation from -40 ℃ to+85 ℃

    Implement GB/T17626, GB/T15153, IEC61850-3, EN61000-6-5 standards, EMC level III

    Scalable functional modules

    nothing

    Data+video on-site integration

    Over 300 years of accumulated international/national/industry/enterprise protocol libraries, plug and play, improve access efficiency, and accurately analyze data

    This model product does not have video related functions

    Lightweight PLC functionality

    This model of product does not have this function

    Multiple south/north communication methods

    Two 100M independent IP network ports

    L can choose from 4 RS485 serial ports, or 2 RS485+2 CAN ports

    4G communication

    Integration of HMI and upper computer functions

    This model of product does not have this function

    High frequency CPU with abundant resources

    L Quanzhi T113-I ARM Cortex-A7 dual core 1.2MHz, can be switched from P2P to RISC-V

    128M DDR3+256M NAND

    Built in software dog encryption chip

    Built in State Grid communication dedicated encryption chip

    Multiple secondary development interfaces

    C, expression, SqLite programming interface

    1.4  Internal logical structure

    1.5  External connection method


    2.1  front panel

    2.1.1  Front panel interface

    The front panel of CS4204 has RS485 serial/CAN interface, network interface, and DIDO interface

    Interface location

     

    identification number

    Interface Name

    identification number

    Interface Name

    1~8

    RS485 ports 1-8

    or

    RS485 ports 1~-2+CAN ports 3~4

    9~10

    Ethernet ports 1-2

    11~14

    3 DI

    15~18

    2DO

    接口说明

    name

    types of

    number

    illustrate

    COM1~COM4

    or

    COM1~COM2

    +

    CAN1~CAN2

    Phoenix terminal

    4 * 2

    Connect the cable terminals to the Phoenix terminal interface of CS4204 and ensure that both the opposing device and CS4204 are connected to the ground wire.

    explain

    Strictly follow the A/B two wire connection defined by RS485 wiring

    LAN Ethernet port

    RJ45

    2

    Connect the Ethernet port of the device to the switch using a network cable.

    explain

    Supports 2 x 100M.

    2.1.2  Front panel indicator lights, buttons, and switches

    Position and description of indicator lights, buttons, and switches

    The front panel of CS4204 has 1 row and 3 columns of LED indicator lights

    Based on the display status of these LEDs, it is possible to visually judge the working status of CS4204 related interfaces, which is convenient for on-site debugging or inspection

    Indicator light position

    identification number

    name

    identification number

    name

    1

    RUN system running light

    2

    FN reservation

    3

    LTE channel communication light

    -

    -

    LED

    name

    types of

    number

    illustrate

    RUN

    LED lamp

    1

    When the system is running, the green light is on

    FN

    LED lamp

    1

    reserve

    LTE

    LED lamp

    1

    When there is data transmission and reception on the LTE wireless channel, the green light flashes

    2.2  Upper panel

    The upper panel of CS4204 has a 4G antenna interface and a DC power supply interface

    Interface location

     

    identification number

    Interface Name

    identification number

    Interface Name

    1~2

    LTE antenna terminals

    3

    DC power terminal

    Interface Description

    name

    types of

    number

    illustrate

    antenna interface

    SMA-K (external thread+internal hole)

    2

    If you need to use an antenna to connect to the network, connect the antenna device to CS4204 through the antenna interface.

    Standard configuration with 2 antennas

    power interface

    Phoenix terminal

    1

    CS4204 is powered by 24V DC.

    3.1  Technical description

    CS4204, equipped with 2 100M Ethernet ports, 4 RS485 ports, 2 RS485 ports, and 2 CAN network ports, is an industrial grade design that is stable and reliable. It is widely used in automation monitoring scenarios in new energy, power, oil, factories and mines, as well as the Internet of Things industry. It is currently the most competitive and easily expandable economical conventional gateway in the gateway market.

    CS4204 is equipped with a massive protocol interpretation library and real-time database, which can connect various protection devices, measurement and control devices, IEDs and other devices at home and abroad, and supports IEC61850. Special protocols can be customized according to user requirements; Provide open APIs for users to develop their own protocol software, which can be downloaded independently.

    CS4204 supports access to dozens of devices, data protocol parsing, conversion, and unified transmission.

    CS4204 supports three configuration methods:

    Built in WEB management for querying/configuring device operating parameters through a browser

    Dedicated configuration software for configuring device parameters

    Remote management in the cloud, configuring and diagnosing gateways through the cloud, achieving firmware and application upgrades

    CS4204 uses a unique iCoupler ® The digital isolation technology, RS485 automatic direction control, and RS485 zero delay transmission technology fully consider the special characteristics of industrial field applications in design, follow EMI/EMC design specifications, and adapt to various harsh industrial and IoT sites.

    CS4204 supports 2-way CAN network (multiplexed with 3-4 RS485), supports Modbus protocol and CANOPEN protocol of CAN.

    3.2  major function

    1) Built in 300+communication protocol libraries (see protocol list for details), including MQTT and other IoT protocols, BACNET, OPC UA, IEC 60870-5-101/103/104, CDT, SPABUS, standard MODBUS, and dozens of variants, plug and play; Special protocols can be quickly customized according to needs, and a secondary development environment can be provided

    2) Support various PLC connections such as Siemens/AB/Schneider/Mitsubishi

    3) Supports multiple CNC device protocols and robot protocols

    4) Supports IEC61850 Server/Client functionality, enabling bidirectional conversion between traditional protocols and 61850

    5) Encrypted transmission and breakpoint continuation

    6) Built in RTC, providing high-precision time reference

    7) Local device configuration management, cloud device configuration management

    8) Telnet, SNMP services

    9) Strong electromagnetic compatibility design, in compliance with international standards, with good anti-interference ability

    10) Can conduct secondary development, provide a complete protocol development package, and customize various protocols

    4.1  technical specifications

    project

    illustrate

    Processor and OS

    CPU: Quanzhi T113-i ARM Coretx-A7 dual core 1.2GHz, Linux

    Memory

    128M DDR3256M NAND

    Basic communication functions

    Ethernet port: 2 x 100M, independent MAC

    4 x RS485/2 x RS485+2 x CAN with isolation

    GPRS/4G full network connectivity

    L 3 x DI: Passive input type, module provides 24V isolated power supply

    L 2 x DO: Relay output type, NC, COM, NO nodes

    Data processing capability

    Serial port device access capacity:<=64 units (adjustable according to bandwidth and sampling period)

    Analog quantity<4096

    Digital quantity<4096

    Control quantity<2048

    Definition of expression calculation and alarm handling

    Video processing capability

    Encryption Chip

    Software License Authorization Encryption Chip (SMEC98SP)

    SCADA function

    Supports lightweight B/S architecture HMI

    secondary development environment

    C/Expression edge computing Secondary Development Environment

    power supply

    DC 24V

    4.2  Environmental Specifications

    project

    illustrate

    operation temperature

    -40~+85

    storage temperature

    -40~+85

    Working humidity (RH)

    5%~95% non condensing

    Storage humidity (RH)

    5%~95% non condensing

    altitude

    <5000m

    lightning protection

    Built in lightning protection components, supporting outdoor use, and complying with high-level EMC standards

    protection grade

    IP40

    Heat dissipation method

    No fan for natural heat dissipation

    electromagnetic compatibility

    EMC III级,GB/T17626GB/T15153IEC61850-3EN61000-6-5

    Safety regulations

    GB/T7621-2008

    authentication

    CE certification

    4.3  Physical specifications

    project

    illustrate

    size

    36mm x 105mm x 145mm, rail mounted

    weight

    0.3kg

    consumption

    Typical power consumption: 3W

    Maximum power consumption: 5W


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